Proactive Rooftop Unit Replacement Improves Reliability and Reduces Energy Costs

Case Study: Proactive Rooftop Unit Replacement Improves Reliability and Reduces Energy Costs

Client: AgWorkers Mutual Insurance Company

Overview

As AgWorkers Mutual Insurance Company's rooftop HVAC equipment approached the end of its useful life, the facility began experiencing an increase in mechanical failures and declining system performance. Rather than waiting for catastrophic failures that could interrupt business operations, the company partnered with B.I.M.S. to implement a proactive replacement strategy.

By upgrading aging single-stage electric rooftop units with modern high-efficiency heat pump rooftop units, AgWorkers Mutual improved system reliability, enhanced employee comfort, and reduced operating costs.

The Challenge

The existing rooftop units had become increasingly unreliable with frequent mechanical failures. The original all-electric, single-stage rooftop units consumed excessive electricity, especially during the winter. HVAC failures occasionally disrupted employee productivity and created uncomfortable working conditions.

The B.I.M.S. Solution

B.I.M.S. implemented a phased replacement program, removing aging RTUs and installing new high-efficiency heat pump rooftop units using crane-assisted installation. The project included startup, commissioning, and verification of proper operation.

Results

  • Improved reliability
  • Fewer mechanical failures
  • Lower energy consumption
  • Reduced maintenance costs
  • Improved employee comfort
  • Increased productivity through fewer HVAC-related disruptions

Conclusion

By proactively replacing aging rooftop equipment, AgWorkers Mutual now has a more reliable, efficient HVAC system that supports business continuity while lowering operating costs.

Project Photos

Crane lifting a rooftop unit at AgWorkers Mutual Insurance Company
B.I.M.S. crew guiding a new heat pump rooftop unit into place by crane
Rooftop unit being set on the roof curb at AgWorkers Mutual Insurance Company